Pressurized fluids and gases can leak out of unsealed mating surfaces. Gaskets, however, offer a simple and effective solution. You can install them around gas- or fluid-carrying parts to seal the mating surfaces of those parts. All-synthetic and copper gaskets are both mechanical seals, and they are used for the same purpose of sealing mating surfaces. The Benefits of Copper Gaskets Not all gaskets are made of a synthetic polymer like silicone or rubber. You can find them in a variety of materials, such as copper. Copper gaskets are used in many of the same sealing applications as their all-synthetic counterparts, but they feature a copper case. What Are Copper Gaskets?

In high-pressure diesel systems the injector has to seat into the seal perfectly, otherwise, a pressure bypass can occur, which will reduce the compression in that cylinder and provide very reduced performance, even when a new injector has been installed. (This will often produce degraded combustion).At Phoenix Specialty Manufacturing, the copper ore that once rested in the ground is just one material we use to create our variety of seals. Whether you need a compressor seal or a mechanical oil seal, we have the infrastructure and tools to create the products you need to complete your project. After the refining process, the copper is melted and cast into ingots, rods, cakes, or other specific shapes depending on the final use of the product itself. Though large, these ingots (or other forms of copper) can easily be transported by land or sea to facilities that will either further shape and form them for their final destination (or use them directly). Efficient Sealing: Annealed copper forms crush or sealing washers for snug seals around bolts, nuts, or components.

Our goal is to enrich your product range by leveraging our services, accompanied by industry expertise and technical proficiency, leading to enduring cost savings. Stephens Gaskets has been leading copper gasket manufacturers since 1947. With 70 years experience in the business we have become gasket experts. One material that has been around as long as us, and with good reason, is copper. Attributes And Benefits That Copper Gaskets Have To Offer: Malleable: Commonly integrated into plumbing, architectural, and industrial assemblies, these washers excel in scenarios necessitating corrosion resistance, and thermal/electrical conductivity. Copper flat washers ensure even load distribution, bolstering connections, and safeguarding surfaces. They can also serve as sealing washers, regulating liquid flow. Copper Washer BenefitsSummary. With over seven decades of experience, Stephen’s Gaskets is a renowned copper gasket manufacturer. We provide high-quality gaskets, known for their superior strength, malleability, and conductivity, ensuring optimal performance in all industrial operations. Smelting involves placing the copper concentrate into a furnace along with silica-based materials. The mixture melts and is collected at the bottom of the furnace. The molten matte is taken from the first furnace and then placed into a secondary furnace known as a converter. A process similar to the initial melt takes place again, further separating the copper from iron slag and other byproducts. The resulting material is called the blister. To seal the mating surface between two or more parts, you may want to use a copper gasket. Like all gaskets, copper gaskets are designed to prevent fluids or gases from leaking. Certain parts can carry pressurized gases or fluids. Coolant hoses, for instance, may carry pressurized coolant, whereas oil lines may carry pressurized oil.

Copper gaskets offer better thermal conductivity than all-synthetic gaskets. Copper is an excellent conductor of thermal energy. This is why it’s used to make heat exchangers and heat sinks. Copper gaskets exhibit similar characteristics. They are able to conduct heat better than gaskets made entirely of a synthetic material. Our copper seals are some of our most unique and amazing products. Copper is a soft metal that can absorb energy and movement, resists corrosion, and carries an electrical current. Because of that, it can be used where other metals simply won’t do. At Phoenix Specialty Manufacturing, we have been a world leader in manufacturing for over 100 years. From NASA and the aerospace industry to NASCAR and the automotive industry (and everything in between), our seals and gaskets are behind the things you know and love.How much pressure can copper gaskets withstand exactly? You can refer to their pressure rating for this information. Some copper gaskets have a pressure rating of 200 pounds per square inch (PSI). Others have an even higher pressure rating. Malleable Advantage: Copper’s ductility surpasses steel; alloy 110 copper, annealed for enhanced flexibility, is standard. Our extensive Copper Washers selection includes DIN7603 Form A and Form C Copper Rings with non-asbestos filling, Copper Sealing Washers, Annealed Copper Washers, and Copper Flat Washers of both A and C Types. These encompass all standard sizes, including DIN7603 Form A with Vulcanised Fibre material and DIN 7603 Form A with Aluminium material. Anti-Rust Properties: Unlike high-iron counterparts, copper develops a greenish patina through oxidation, resisting rust. Versatile Shapes and Sizes: Copper flat washers come in standard round diameters for various heads; non-round, odd-shaped, and custom sizes are available.